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Article
Publication date: 5 June 2017

Issa Mousaa and Hamdi Radi

In the present work, under severe conditions of an inert atmosphere and high temperature, epoxidized natural rubber (ENR) with 25 per cent epoxidation level reacts with different…

Abstract

Purpose

In the present work, under severe conditions of an inert atmosphere and high temperature, epoxidized natural rubber (ENR) with 25 per cent epoxidation level reacts with different aliphatic amine compounds such as ethyl amine (EA), propyl amine (PA) and butyl amine (BA) to prepare ENR/EA, ENR/PA, ENR/BA compounds as, respectively. The produced compounds were characterized by Fourier transform infrared spectroscopy and oxirane oxygen content determination. Different concentrations of the produced compounds were added to epoxy and urethane acrylate coating formulations to evaluate them as corrosion inhibitors for mild steel under UV irradiation. Corrosion resistance tests and weight loss measurements of the coated steel panels were made. It was found that coating formulations containing the prepared ENR/EA compound could protect metal surface from corrosion, and corrosion inhibitors efficiency of the prepared compounds were arranged as follows: ENR/EA > ENR/PA > ENR/BA. The optimum concentrations for all inhibitors which give the best inhibition efficiency for corrosion are 0.4-0.6 phr.

Design/methodology/approach

Corrosion scratch tests were carried out according to ASTM D 1,654-92 (2000). The weight loss of coated steel was measured according to ASTM D 2,688-94 (1999). The measurement of film hardness was carried out with a Wolff–Wilborn pencil hardness tester according to ASTM D 3,363 (2000).

Findings

It was found that coating formulations containing the prepared ENR/EA compound could protect metal surface from corrosion and corrosion inhibitors efficiency of the prepared compounds were arranged as follows: ENR/EA > ENR/PA > ENR/BA. The optimum concentrations for all inhibitors are 0.4-0.6 g/100g coating.

Originality/value

A highly efficient and economically corrosion inhibitors for mild steel were prepared from ENR and series of aliphatic amines.

Details

Anti-Corrosion Methods and Materials, vol. 64 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 6 May 2020

I.M. Mousaa

In this paper, two promising corrosion inhibitors based on natural and eco-friendly materials such as peanut fatty acids (PFA) were prepared and challenged with a common efficient…

Abstract

Purpose

In this paper, two promising corrosion inhibitors based on natural and eco-friendly materials such as peanut fatty acids (PFA) were prepared and challenged with a common efficient commercial inhibitor. Two amino derivatives based on aliphatic and aromatic compounds such as 2-amino-2-methyl-1-propanol (AMP) and 2-amino-2-phenyl-1-propanol (APP), respectively, were used and reacted with PFA under controlled conditions to produce the corrosion inhibitors. The prepared inhibitors, namely, PFA-AMP (inhІ) and PFA-APP (inhІІ), were confirmed and characterized by Fourier transfer infrared spectroscopy, acid value determination and viscosity measurements.

Design/methodology/approach

First, different coating formulations free from any inhibitors were prepared and irradiated under different doses of electron beam source to select the best dose. Several concentrations of synthesized anticorrosion materials were then added to coating formulations to estimate them as anticorrosion materials for mild steel panels. Then, all formulations were coated and polymerized at a dose of 10 kGy. The corrosion tests, weight loss and water uptake were studied for all films after immersion in 3.5% sodium chloride. Moreover, the chemical and physico-mechanical properties were determined for all films.

Findings

The results exhibited that the different concentrations of two inhibitors did not show any significant change on the different properties of all films, and the best concentration, which gives the better protection for steel panels, was to be 1.0 g for two inhibitors.

Originality/value

It was found that the protection efficiency of the inhІ is better and higher than that of the inhІІ and also of the commercial inhibitor with the following order: inhІ > commercial inhibitor > inhІІ.

Details

Anti-Corrosion Methods and Materials, vol. 67 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 24 January 2022

I.M. Mousaa, N.A. Abdelreheim, S.A. Elnaggar and Rasha M. Fathy

The purpose of this study is to prepare copper oxide nanoparticles (CuO NPs) in an easy and efficient way using a natural and environmentally friendly substance like ascorbic…

Abstract

Purpose

The purpose of this study is to prepare copper oxide nanoparticles (CuO NPs) in an easy and efficient way using a natural and environmentally friendly substance like ascorbic acid. Various concentrations of these nanoparticles were then added to solvent-free coating formulations to produce highly hydrophobic, corrosion-resistant and antimicrobial hybrid coatings. These hybrid formulations were also used to coat the spent fuel casks for their integrity.

Design/methodology/approach

The hybrid coated films were then characterized by X-ray diffraction, Fourier transform infrared spectroscopy (FT-IR), water contact angle and Scanning electron microscope (SEM). In addition, different measurements, namely, mechanical, physical, chemical, thermal, corrosion tests, open circuit potential and antimicrobial activity of these hybrid films were performed.

Findings

The results showed that the copper oxide was prepared at nanometer scales with good homogeneity and diffusion in the epoxy acrylate matrix. It also showed that some hybrid coatings have high corrosion resistance, strong hardness, excellent water resistance, remarkable antimicrobial activity and high thermal stability compared to virgin epoxy acrylates.

Originality/value

The formula containing 0.5% CuO NPs was found to provide the highest corrosion protection and antimicrobial activity for mild steel in 3.5% sodium chloride (NaCl).

Details

Anti-Corrosion Methods and Materials, vol. 69 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 29 April 2022

I.M. Mousaa and M.A. Elhady

This study aims is to evaluate the environmentally friendly turmeric as a corrosion inhibitor for mild steel in a simulated seawater corrosion medium such as a 3.5% NaCl solution…

Abstract

Purpose

This study aims is to evaluate the environmentally friendly turmeric as a corrosion inhibitor for mild steel in a simulated seawater corrosion medium such as a 3.5% NaCl solution. To accomplish this, different proportions of turmeric (0.3, 0.6, 0.9 and 1.5%) were added to solvent-free epoxy-acrylate resin-based coating formulations. Then, all the formulations were sonicated and coated as thin films on different substrates; these coated films were then polymerized under a dose of 10 kGy of electron beam (EB) radiation.

Design/methodology/approach

Various properties of all cured coating films such as Fourier transform infrared spectroscopy, water contact angle, thermogravimetric analysis and scanning electron microscopy were studied, in addition to their physical, chemical and mechanical properties. Turmeric was then evaluated in these formulations as an anticorrosion agent for mild steel in 3.5% NaCl. The different corrosion-resistant properties of all EB-cured coating films were evaluated by open circuit potential measurements, rust degree, blistering, adhesion loss at X-cut and weight loss measurements.

Findings

The results showed that most of the formulations are homogeneous, especially at low concentrations of turmeric, and their films have high-performance properties.

Originality/value

It was also found that the formulation containing 0.6% of turmeric per 100 g of coating was considered the best formulation as it gave the highest protection to the mild steel plates with no negative effects on the chemical and physical properties of their films.

Details

Pigment & Resin Technology, vol. 52 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

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